Crop Drying Technology, Solar Bubble Dryer, in India

An innovative Crop Drying Technology, Solar Bubble Dryer (SBD) is jointly developed by International Rice Research Institute (IRRI), Philippines, Grainpro which is a leading post-harvest solution providing company and University of Hohenheim, Germany. 

The crop drying technology is demonstrated for the first time in Odisha by IRRI, Philippines. It means that now the farmers in Odisha can protect their crops from quantitative and qualitative losses caused by high moisture content during post-harvest operation.  

Krishi Vigyan Kendra (KVK)-Khordha, affiliated to the Indian Council of Agricultural Research-Central Institute of Freshwater Aquaculture, held a demonstration of the technology which is claimed to dry up crop at minimal cost.  

P.N. Ananth, KVK Director said, “The SBD is a low-cost drying technology that aims to provide a simple and flexible alternative to sun-drying, while protecting from spillage, animals, weather and vehicles running over the grains.”  

According to Dr.Martin Gummert, an IRRI scientist, “The quantitative loss in traditional sun-drying method is estimated to be in the range of 15 to 30% between harvesting and milling. Due to quality loss, farmer do not get proper price of their produce.”  He further said, “After harvesting, moisture content in paddy is found between 20-24% and it needs to be brought down to below 14% in order to protect the stock from insect attack and fungus formation. 

The new technology has been developed in such a way that farmers can dismantle the machinery and reassemble it on their own. Power can be drawn both from solar energy and traditional electricity. 

The SBD is in use in almost all South-East Asian countries since 2016. Now, it is introduced in India as well. 

How It Works? 

The SBD uses energy from the sun in two ways. Firstly, the drying tunnel serves as a solar collector to convert the energy contained in the sun rays entering the transparent top of the drying tunnel to heat, which increased the temperature of the drying air for faster drying. 

Secondly, it is equipped with a photovoltaic system consisting of a solar panel, a deep cycle rechargeable battery and a controller to generate electricity that drives a small blower to move air through the drying tunnel, inflate the tunnel and remove the water evaporated from the grains placed inside the tunnel. A simple roller dragged on ropes attached to the ends underneath the tunnel is used for mixing the grains without the need to open the tunnel. A rake for internal mixing is also available. 

How it is better Than Other Dryers? 

1. The SBD improves the traditional sun drying process, in which farmers spread the paddy in the open under the sun, by protecting it from animals, insects, contamination and rain. The drying tunnel also provides a buffer for the temperature and protects the grains from overheating, as it is common during sun drying at noon. 

2. It completely eliminates the re-wetting of grains during rain and losses due to animals, spillage and cars running over the grains if they are spread on roads. 

3. Depending on the weather the drying rate during daytime is 0.5-1%/h. Drying time depends on the weather and the initial moisture content of the grains. Skin-dry grains can be dried to 14% moisture content within a sunny day. Wetter grains and during cloudy days the drying might take two days. During rain and at night when the relative humidity of the air is high, the drying process stops, but by keeping the tunnel inflated the grains can be safely kept inside the SBD, while they need to be collected and bagged in the traditional sun drying. 

4. Compared to a mechanical dryer the SBD is more flexible, requires lower investment and does not need fuel for heating the air or running the blower. 

How to Use? 

The SBD can be used on any reasonably plane surface like a pavement, on a lawn or even in a harvested rice field with short stubbles. The SBD should be exposed to the sun throughout the day, so it needs to be set-up clear of buildings, trees or other structures that might provide shade at some time during the day.  

For Good Results: 

1. Find a location that is exposed the sun throughout the day, ideally in 90° angle towards the path of the sun. 

2. Before spreading the drying tunnel check the ground and remove any pointed objects that might damage the plastic. If uneven, try to level the ground. 

3. Spread the tunnel; pull at the ends to make sure it does not have any folds, which would get the mixing roller stuck. 

4. Assemble the photovoltaic system and connect the battery, solar panels and blower to the controller, as indicated in the manual. 

5. Position the solar panel so that it faces the sun (adjust it during the day) 

6. Load the drying tunnel, leave at least one meter after the blower free of grains, spread the grains evenly up to the sides of the tunnel, when using the roller for mixing the grains will move a bit to the center with every pass of the mixer. To avoid this you can turn the blower off for mixing. 

7. Close the tunnel and start the blower. Mix every hour for even drying 

8. Use a moisture tester for monitoring the drying process 

9. When drying is finished unload the grains. 

10. After drying, store the SBD in the storage bag and place it in a location safe from rats. Rats like to nibble on the plastic if the SBD is not in operation. 

Where to get a SBD? 

The first version of the Solar Bubble Dryer was commercialized in September 2014. Units with 1t and 0.5t capacity and can be bought from GrainPro. 

GrainPro Philippines Inc. 
Subic Bay Industrial Park Phase I 
Subic Bay Freeport Zone 2222 
Philippines 

You can also visit their website for more information: www.grainpro.com